Welcome to the ALL3N | Bourbon Barrel Crafts blog!  Stop by and chat with us “around the barrel” to see the latest information on the Bourbon Barrel World and our Bourbon Barrel Crafts.  We look forward to talking with bourbon enthusiasts and the casual collector.  Our goal is making high quality, handcrafted and unique bourbon barrel products for your home, office or anywhere you see fit.  ALL3N has a diverse background in woodcraft and classic design with a modern day approach.  So have a look around and I’m sure you’ll find something you’ll love!

What is a Bunghole?

The Bourbon Barrel Bunghole

The bunghole is the entrance and the exit for the whiskey. It is placed on the side of the barrel right in the middle between the heads. The bunghole has to be placed directly into the middle of a wide stave. This way you minimize the risk of breakage of the stave at the hole and leakage at the line between two staves near the hole. At the Brown-Forman company, a laser is used to mark the point where the bunghole will be drilled.

 

Drilling of bungholes

 

Right after the drilling a gallon (3.7 liters) of water is filled into the barrel. It is then rotated so that the water touches all staves and the barrel becomes really wet in the inside. Now air pressure is added and you can see if there are any leakages. If there is a leak you will see bubbles of water forming at the leak. It is important to keep the barrel wet. If the barrel dries out the wood shrinks and the stability and airtightness of the barrel are in danger. This is why most of the distilleries keep a bit of water or whiskey in their empty barrels. Finally, a temporary plastic bung is added and the barrel is off to the distilleries to mature whiskey.

Check out some of the items in our shop that features the bourbon barrel bunghole CLICK HERE.

 

 

Source:  www.whiskey.com

ALL3N | Bourbon Festival 2017

It’s that time of year! Mark your calendars and plan on visiting us September 15-17 in Bardstown, KY at the Kentucky Bourbon Festival.  We will be offering special festival pricing on our BBC Horse Head, Fleur-De-Lis, and State of Kentucky. Looking forward to seeing you there!

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